AERFLY® – Recyclable XPS Panels for Lightweight Construction
High-performance composite panel solution, now available at Aerobertics.
AERFLY® is a closed-cell, 100% recyclable, PVC-free panel specifically designed for lightweight structural applications in the design and interior fit-out industry. Thanks to a unique manufacturing process, it offers an exceptional strength-to-weight ratio and stands as a sustainable alternative to wood, reducing weight by up to a factor of 5.
Key Features:
- Ultra-lightweight and rigid, ideal for structural optimization
- Moisture-resistant and chemically inert
- Naturally white and translucent, allowing creative use of lighting
- Food-safe and requires no chemical whitening
- Made of 97% air and only 3% raw material
- Can be recycled up to 20 times, supporting circular economy practices
- Fully recyclable through a 3-step process: shredding & compacting, regranulation, and reuse
Easy to process – similar to wood:
Bonding:
- Smooth surface and closed cells allow for thinner bonded layers (HPL, CPL, PVC, PP, wood, etc.)
- Reduces adhesive consumption
Drilling & Screwing:
- Compatible with standard wood tools
- Supports friction-welded fasteners (e.g., EJOT) and furniture assembly techniques
Chemical resistance:
AERFLY® is the material of the future – lightweight, durable, versatile, and fully recyclable. Discover its full potential at Aerobertics, where innovation meets sustainability.
